There is not enough information provided and without any SME, there is little basis for critique. I do have the following general comments, IMHO:
1. DSD is a screening design methodology. You only have 4 factors in your experiment. This is NOT the intended use for DSD. Although you can run DSD with categorical factors, that is not the strength of DSD which is intended to provide quadratic information inside the design space.
2. Whenever you are running an experiment, the design you use is a function of your hypothesized model. That is the model is predicted from your SME and tested via the experiment. I always start with a saturated model and remove insignificant/uninteresting terms from the model (AKA subtractive method of model building). You should include all estimable terms in your initial model.
3. Which statistics you use to evaluate your model is a personal choice. I use several, NOT ONE, to evaluate the model as I remove terms (e.g., R-Square-R-Square Adjusted delta, R-Square adjusted magnitude, RMSE, residuals plots, p-values). Always with the assistance of SME.
4. I am always careful to diagnose the data before quantitative analysis. This is why I ALWAYS use the sequence: Practical significance, graphical analysis and lastly quantitative analysis (PGQ). If the data makes no sense or does not change of any practical significance, you can't fix it with quantitative analysis.
5. Blocking is not a strategy to increase the power of the design (while that may happen, that is not why it was invented, see Fisher). Blocking is used to increase the inference space while not decreasing the precision of the experiment.
"All models are wrong, some are useful" G.E.P. Box