Just to give a little bit more context for the approaches proposed herein:
1. Use the Custom Designs platform, and based on the information you already have about your prior study, either use an A-Optimality criterion with A- Optimality Parameter Weights, to place more weight on the effects you want to reduce the variance. You can also specify directly in the Custom design platform the disallowed combinations (through filtering or scripting). Adding a random block can help creating the choice sets with the desired size.
This could work but only if you are okay with not using your prior information and just assuming that the utility is equal across all profiles (i.e. the betas/utility parameters are all zero). Under the assumption that the utility is equal across all profiles, the information matrix for a discrete choice design is equivalent to the information matrix of a blocked design (they call this the utility-neutral design in the paper attached).
So, per Approach 1, you may use the Random Blocking feature in Custom Design to create choice sets of equal size, along with incorporating their constraints.
2. If you already have an existing prior study/choice design, use this design and use the Augment Designs platform. This way, the information from your previous design is kept, and the augmentation will help estimate more precisely the effects (with a D- or A-Optimality criterion, and possibility to add A-Optimality Parameter weights).
This would also work but given you are ok with not using your prior knowledge on the utility parameters, and so, you are assuming utility is equal across all profiles. In some way you are incorporating that prior knowledge (indirectly) since you would be leveraging your existing design (created on the basis of those utility parameters), but you would be assuming equal utility accross all profiles for the augmented runs.
Said another way: the incorporation of the prior knowledge would be indirect, since without explicitly providing the prior knowledge of the utility parameters it would be hard to guarantee that the options within the augmented choice sets are utility-balanced. The augmented runs would be selected to complement the existing design (i.e. trying to achieve equal replication of factor combinations, etc.), but there would be no guarantees on utility-balance with respect to the utility parameters.