Just a couple of comments/observations (in no specific order):
To help with context, can you explain why X, Y or Z would impact the injury metric (hypotheses)? If you were to predict rank order of model effects, what would that rank order look like?
1. You say you fitted a first order model...not exactly, you included 2nd and 3rd order interactions in your model. There are both factorial and polynomial order.
2. You tested each variable at 3 levels which means you can also estimate the quadratic. Why did you leave these terms out of the model? Or if you weren't interested in non-linear, why test at 3 levels?
3. Your response variable is an "injury metric". I have no context for this response. What is it? The variation created in your simulated experiment went from 40-55, is this of any practical value? How much of a change in that metric is meaningful? If the metric changed by 1 unit would you care? How about 5? 10?
4. You are running a simulation. You realize the algorithm (model) already exists. Are you trying to uncover the algorithm? Why is there a physical infeasibility in a simulation?
5. What do you mean first and second experiment? Are these replicates? What changed between replicates? Why would 3 be unfeasible in the first experiment and 7 are unfeasible in the second experiment if they are replicates (identical treatment combinations)? Are any of the missing runs from the first available in the second (or visa versa)?
6. In general, your analysis should first determine practical significance, if that criteria is met, then graphical and lastly quantitative. Are there any unusual data points? Quantitative analysis should start with a saturated model (although not possible with randomized replicates). Understand what is making up the mean square error estimate (what factors or noise). Without some knowledge of how the error is being estimated and whether that error is representative of real world variation, p-values are of little use. R-square Adjusted is the default statistic to maximize and you want to minimize R-square- R-square Adjusted delta (reduce over-specification).
By the way, if you have challenges of executing extreme vertices, Box-Behnken is the recommended design.
"All models are wrong, some are useful" G.E.P. Box