Hi @NominalGemsbok3,
a) Short answer: you can.
Long answer: It depends what this "covariate" represents, regarding the context of you study:
- If this "covariate" can only be measured or known after the run is prepared with its specific factor levels, it's similar to a response (not a covariate), so the approach seems acceptable. You could add this measure as an "Uncontrolled" factor in your model, but you may have to take care about multicollinearity or correlations between factors and "covariate" for example, in your model.
- If you can evaluate/calculate this covariate value based on the factor levels (a "true" covariate according to the definition in JMP Help), so before the run is prepared, I would consider using this covariate factor directly in the design (so using Custom design), to make sure the covariate values are balanced across all other factor levels combinations/runs.
Hope this answer your first question (difficult without any context, more information and/or a toy dataset to visualize the problem).
b) There is some flexibility in Bayesian design depending on the number of runs you can afford, and the Optimality Criterion chosen. The more constraint on the number of runs (less runs), the more correlations between effects terms.
Concerning the possible correlation between main effects and interaction effects, I tried a D- and Alias-Optimal design for 5 continuous factors, 1 two-levels categorical factor, and 1 blocking effect (2 runs per block) with 30 runs (all interaction effects estimability set to "If Possible") and the correlation map shows no correlation between main effects and interaction effects :

There are still some minor correlations between block effects and main effects or block effects and interaction effects.
Note that in this situation, a design for main effects only would have required a minimum of 14 runs, and for main effects + interactions a minimum of 44 runs. Bayesian D-Optimal design enable to have this flexibility in run size, while conserving the possibility to detect interaction effects.
Hope this answer will clarify your question,
Victor GUILLER
"It is not unusual for a well-designed experiment to analyze itself" (Box, Hunter and Hunter)