First, you need to understand what questions "Shewhart type" control charts answer.
1. Is the variation within subgroup (due to the variables, x's changing within subgroup) consistent, stable? This question is answered with the range chart. If there is little opportunity for x's to change within subgroup, then the average range (and hence the control limits which are a function of the range D4R-bar) will be very small and the corresponding control limits very tight.
2. Is the variation between subgroup variation (due to the variables changing between subgroup) more than that predicted by the within subgroup variation? The control limits on the X-bar chart are a function of the within subgroup variation (+/- A2R-bar). Or, in essence which source of variation is greater.
The concept of rational subgrouping is extremely important, although difficult to generalize (and hence teach). If you are using control charts to partition and assign sources of variation (components of variation study) then you select the subgroup to portray a subset of the variables you think might affect the response (I recommend you have scientific hypotheses supporting your selection). You do this by choosing the subgroup size and frequency of measures within subgroup. The range chart will answer the question as to whether those sources are acting randomly, common cause like, per Deming. If they are, then that source can be quantified and that source (subset of variables) can act as a basis of comparison to the other sources of variation you are interested in studying. Those other sources of variation (another subset of variables chosen again as a function of your hypotheses) will have their variation exposed in sampling between subgroups. The key is to select sampling intervals that increase the likelihood those variables will indeed change. The X-bar chart (really more likely a Y-bar chart as you are likely charting Y's, not x's) is the comparison chart. It compares the within subgroup (the control limits) to the between subgroup (plotted values for the averages). Points "out-of-control" suggest the between sources of variation have greater leverage than the within sources.
For your situation, the choice of subgrouping seems to be arbitrary, not based on hypotheses. The variation is so small, the control chart loses its utility of being able to separate sources of variation. Re-thinking your subgrouping strategy is appropriate.
"All models are wrong, some are useful" G.E.P. Box